Plastic Molding Industry

Optimize Cycle Time. Reduce Defects. Increase Productivity.

Perfect for injection molding, blow molding, extrusion & thermoforming factories.

25%
Higher Output
40%
Less Scrap
60%
Faster QC

Common Challenges in Plastic Molding

Manual tracking and inconsistent processes create quality and efficiency problems

Variable Cycle Times

Inconsistent cycle times lead to unpredictable production output and scheduling issues

Flash, Warpage, Short Molding

Common defects like flash, warpage, short molding and shrinkage cause high rejection rates

Regrind Tracking Issues

Poor control over regrind usage leads to quality inconsistencies and material waste

QC is Delayed

Manual quality checks slow down production and delay batch approvals

Tool & Mold Maintenance Ignored

Lack of preventive maintenance tracking leads to unexpected breakdowns and downtime

No Production Visibility

Absence of real-time tracking makes it difficult to monitor machine performance and output

Solutions With Fleek ERP

Purpose-built for plastic molding and extrusion manufacturers

01

Real-Time Cycle Tracking

Operators update every shot/cycle for complete production visibility

Cycle time monitoring
Shot count tracking
Machine status updates
Real-time output calculation
02

QC Templates for Visual & Dimensional Checks

Standardized quality control ensures consistent product quality

Weight verification
Surface finish inspection
Dimensional accuracy
Visual defect logging
03

Regrind & RM Tracking

Percentage-based control for optimal material usage

Regrind percentage tracking
Raw material consumption
Batch-wise material mix
Quality impact analysis
04

Mold/Tool Maintenance

Comprehensive maintenance management system

Maintenance logs
PM reminders & scheduling
Breakdown tracking
Tool life monitoring
Service history
Spare parts inventory

Defect Analysis

Operator + machine + shot-based defect trend analysis

  • Track defects by operator performance
  • Machine-wise defect patterns
  • Shot-based quality trends

Material Traceability

Complete raw material and regrind tracking with quality control

  • Batch-wise material consumption
  • Regrind percentage validation
  • Material lot traceability

Why You Should Use Fleek ERP

Molding Edition - Built for manufacturers who demand efficiency and quality

Higher Output Per Shift

Optimize cycle times and reduce downtime for maximum productivity

Better Quality Consistency

Standardized QC processes ensure every piece meets specifications

♻️

Lower Scrap and Regrind Misuse

Accurate tracking prevents quality issues from improper regrind ratios

🔧

Mold Performance Insights

Data-driven insights help optimize mold maintenance and performance

🚀

Faster Batch Closing & QC Approvals

Streamlined workflows accelerate production and delivery timelines

📊

Defect Pattern Analysis

Identify root causes by tracking defects by operator, machine, and shot

💰

Reduce Material Costs

Optimize material usage and minimize waste for better profitability

🎯

Predictable Production Planning

Accurate cycle time data enables reliable scheduling and forecasting

40% Less Scrap
Better quality control and regrind management
25% Higher Output
Optimized cycle times and reduced downtime

Make Your Molding Factory Smart — Book a Demo

Join leading plastic manufacturers who trust Fleek ERP for productivity, quality, and profitability

No credit card required
Free consultation
Setup in 2 weeks