Manufacturing ERP for Production Planning, Inventory, Quality Control and Dispatch
Track production, inventory, QC and dispatch in real time from one system.
Built for assembly and process manufacturing companies. No manual handoffs, no spreadsheet bridges, no WhatsApp status calls in between.
How Fleek flows, from plan to dispatch
Production Planning
Production Planning Software for Manufacturing
Units → lines → stages → operators
Assign every work order to a line, a stage, and an operator. Current line and stage load sits right on the screen, so you catch a bottleneck before it turns into a missed shipment.
- Hit more ship dates by allocating every order to a line and stage against current capacity
- Reduce delays from machine breakdowns and order changes by rescheduling in minutes
- Run multi-shift, multi-unit plants from one screen instead of separate registers
Mobile App
Shop Floor Mobile App for Operators & Supervisors
Operators, supervisors and QC on one platform
When a line stalls, how long before you know? Today it's usually 30 minutes and a phone call. With Fleek it's 30 seconds. Every operator action shows on the supervisor's dashboard within seconds, and QC runs digital checklists that trigger automatically at each stage.
- See true output and downtime: operators log production, rework and stoppages in one tap
- Catch a stalled line in seconds instead of at shift-end, with alerts and instant reassignment
- Stop defects moving downstream with QC checklists that fire automatically at each stage
“Before Fleek, I had to call my supervisor every 2 hours to know where each line stood. Now I open my phone and it's all there: line count, who's behind, what's in QC hold. I stopped making those calls.”
Production Head · Garment Manufacturing · Gudiyatham, Tamil Nadu
Inventory & BOM
Inventory Management & BOM Software
Real-time RM, WIP, FG with multi-level BOM
Stock surprises stop the line. Fleek consumes materials automatically as operators log production, fires a shortage alert before an order is released to the floor, and keeps your RM, WIP and FG counts current to the last logged job. Your store never says 'OK' when it isn't.
- Stop line stoppages from missing parts with shortage alerts before an order is released
- Cut excess and dead stock with accurate RM, WIP and FG counts per plant unit
- Quote and plan complex products accurately with multi-level BOMs, variants and alternates
Connects alongside SAP, Tally, Zoho, or your existing ERP. No forced migration.
Quality Control
Manufacturing Quality Control Software
IPQC, FQC, tolerance checks, auto-routing on failure
A defect caught at Stage 2 costs a correction. The same defect caught at dispatch costs a reversal, and sometimes the customer. Fleek triggers IPQC automatically at every configured stage, routes failed lots to rework before they move on, and builds full lot genealogy as a by-product of normal production.
- Catch defects before dispatch and reduce customer returns with QC at every stage, not just final
- Keep failed material out of finished goods by auto-routing rejects to rework
- Pass customer and OEM audits by tracing any unit back to its raw material in minutes
“Our OEM customers started asking for batch traceability on every lot. We pulled one in under 3 minutes during their last audit. They said they had never seen that from a supplier our size.”
Plant Manager · Wiring Harness Manufacturing · Bengaluru
Warehouse & Dispatch
Warehouse Management & Dispatch Software
FG tracking, pick-pack-ship, auto delivery challan
Finished goods are tracked from production through the warehouse to customer dispatch: lot-managed, barcode-scanned, with the delivery challan generated automatically.
- Ship the right lot to the right customer with scan-based pick-pack-ship
- Cut dispatch errors and paperwork with delivery challans generated automatically
- Ship only QC-approved stock with lot-based FG receiving and quality status
Subcontracting
Subcontracting & Job Work Management Software
Job work DC, inward QC, vendor reconciliation
Every kilo you send to a job-work vendor has to come back as finished work, accounted for and inspected. Fleek tracks the outward DC, runs inward QC on receipt, and closes the quantity loop, so vendor reconciliation stops being a month-end guessing game.
- Stop material leakage at vendors by tracking every outward DC by quantity and lot
- Keep bad job-work out of stock with QC on every inward receipt
- Pay right and negotiate better with vendor-wise cost and turnaround tracking
Business Intelligence
Manufacturing BI & Production Analytics Software
OEE, rejection heatmap, operator productivity
Production metrics you can act on: OEE, rejection rates by stage, operator output, and shift performance. Know today's output, rejection and delays before the shift ends, not at next week's review.
- Identify low-performing lines and shifts at a glance with plant-wide OEE
- Reduce rejection losses by pinpointing the stage, operator or batch behind them
- Coach and reward on facts with shift-wise operator productivity
What changes when you move off spreadsheets
Most factories already run on Excel and WhatsApp. Here's what each job looks like before and after Fleek.
| Job to be done | On Excel & WhatsApp | With Fleek |
|---|---|---|
| Production planning | Manual registers | Automated, stage-wise scheduling |
| QC tracking | Paper checklists | Digital QC at every stage |
| Inventory | Delayed, end-of-day | Real-time RM, WIP and FG |
| Dispatch | Manual delivery challan | Auto delivery challan on scan |
| Traceability | Hours of digging | One-click lot trace |
| Shop floor status | Phone calls & WhatsApp | Live on one screen |
| Material shortages | Found when the line stops | Flagged before release |
Set up around how your industry actually builds
The same modules, configured to your floor. Here's what that looks like for three of the lines we know best.
Wiring Harness Manufacturers
- Trace every harness lot from raw wire to dispatch
- Bring rejection rates under control by stage
- Track operator productivity line by line
Garment Manufacturers
- Balance sewing lines to hit daily targets
- Track buyer shipments against the deadline
- Monitor every sewing line as it runs
Machine Builders
- Deep multi-level BOMs for complex builds
- Sub-assemblies tracked to the final machine
- Project-based, made-to-order manufacturing
Want to see these modules running in your plant?
We run the demo on your actual production flow: your stage sequence, your QC gates. Not a generic factory walkthrough.