Skip to content
FleekERP

Subcontracting control

What went out, what came back, what it cost

Job work as an operation on the routing. Challan out, return in, short return flagged, vendor cost on the order.

The situation

Job work leaves on a slip and comes back on trust

Plating, embroidery, washing, heat treatment, machining. Material goes to a vendor on a delivery challan, returns days later, and the count, the quality and the cost are reconciled at month end, if at all. The order it belongs to is planned as if the vendor operation does not exist.

  • Nobody can say how much material is at vendors right now.
  • A short return is discovered when the next operation runs out of parts.
  • Vendor bills are checked against memory, not against what was sent.
  • The plan does not show the vendor's promised return date.

On FleekERP

A vendor operation, on the same work order

A subcontracted operation sits in the routing between the in-house ones. Stores sends material on a challan against it, with the expected return date. The return is recorded against the challan. Short returns and rejections are flagged on the order. The vendor's rate lands on cost per order.

  1. 1Challan against the operationItem, lot, quantity, vendor, expected return. The order shows at vendor on the board.
  2. 2Return against the challanQuantity back, incoming inspection if the plan needs it, short return calculated.
  3. 3Cost on the orderVendor rate times returned quantity, on the order's cost, checked against the vendor's bill.

Questions about subcontracting control

Does it print the delivery challan?

Yes, with the GST job-work fields. The challan number is the reference for the return.

Can a vendor do more than one operation?

Yes. Each vendor operation is its own line on the routing with its own challan and return. Two consecutive vendor operations can share one challan.

What if the vendor returns in several lots?

Each return is recorded against the same challan. The open quantity reduces with each, and the short return is whatever remains after the vendor closes it.

Next step

See subcontracting control on your floor

Bring the situation as it is today. We map the demo to your lines, your products and your reason codes.

Book demo