Garments and textiles · Live customer deployments
Garment production software with hourly line counts
Style-wise orders with a size and colour ratio, bundles moving through cutting, sewing and finishing, embroidery and washing at job workers, and a buyer deadline that does not move. VK Garments, VSTAN Industries and King Garments run their floors on FleekERP.
Book a demoBook a demo for your plant
45 minutes, run on your own stages and quality checks.
What slows garment factories down
- Line output is known at day endCounts are written at the end of the shift, so a line that fell behind in the morning is only noticed the next day.
- Job work comes back shortEmbroidery and washing go out on paper challans. Short returns are found at packing, when the buyer date is close.
- Labour cost per style is unknownPiece-rate output isn't recorded per operator and operation, so wages get disputed and style costing is a rough estimate.
How it works
How your floor runs on FleekERP
- 1Buyer orderStyle, size and colour ratio, quantity, ship dateProduction planning
- 2FabricRolls by shade lot, issued to the cut plan, consumption against planInventory and traceability
- 3Cutting and bundlingBundles by size and shade lot, over-consumption flagged while the roll is cutProduction control
- 4SewingHourly counts per line and operator, downtime with a reasonShop floor apps
- 5Embroidery and washingJob work challan out, return in, short return flaggedSubcontracting control
- 6Finishing and packingFinal checking, packing against the buyer's ratio, dispatchQuality control
Built for garment factories
- Hourly counts per lineSewing operators log bundle completions on their phones. The line's count, target and efficiency are on the production head's phone.
- Shade lot kept separateRolls are tagged with the shade lot at cutting, and bundles carry it, so mixing is caught before sewing.
- Labour cost per styleOperator output per operation with a name on it gives piece-rate wages and true labour cost per order.
Live on a floor
VK Garments, Gudiyatham
Hourly counts per line. Zero missed buyer deadlines since go-live.
- HourlySewing line count, per line
- ZeroMissed buyer deadlines since go-live
- 18 daysFirst line live
“Before FleekERP, I had to call my supervisor every two hours to know where each line stood. Now I open my phone and it is all there: line count, who is behind, what is in QC hold. We have not missed a buyer packing deadline in four months.”
Cost and time
What it costs and how long it takes
- S$8per employee login a monthS$38 per user login, annual termSee pricing →
- S$6,400one-time setup, up to 100 loginsSetup and training at the stationHow setup works →
- 18 daysto your first production line liveOn scope agreed before you startWhat's included →
Questions from garment factories
Do operators log per bundle or per piece?
Per bundle, against the operation. The bundle carries its size, colour and shade lot.
Can it handle piece-rate wages?
Yes. Output per operator per operation, times the piece rate. King Garments ended wage disputes this way.
Next step
See FleekERP on your own production flow
Bring your routings and quality checks. We set them up before the call, so the demo shows your own stages.