Textile & Garment Manufacturing ERP Hourly line output. Stay ahead of buyer deadlines.
Track every style from fabric and cutting to bundles, sewing, job work and packing.
- Hourly counts per line
- Job-work challans tracked
- Piece rate per operator
Book a 45-minute demo
Set up on your own production flow.
What slows garment factories down
- Line output is known at day endCounts are written at the end of the shift, so a line that fell behind in the morning is only noticed the next day.
- Job work comes back shortEmbroidery and washing go out on paper challans. Short returns are found at packing, when the buyer date is close.
- Labour cost per style is unknownPiece-rate output isn't recorded per operator and operation, so wages get disputed and style costing is a rough estimate.
How it works
How garment factories run on FleekERP
Style-wise orders with a size and colour ratio, bundles moving through cutting, sewing and finishing, embroidery and washing at job workers, and a buyer deadline that does not move. VK Garments, VSTAN Industries and King Garments run their floors on FleekERP.
- Order
- Fabric
- Cutting
- Bundling
- Sewing
- Finishing
- Packing
- Dispatch
- 1Buyer orderStyle, size and colour ratio, quantity, ship dateProduction planning
- 2FabricRolls by shade lot, issued to the cut plan, consumption against planInventory and traceability
- 3Cutting and bundlingBundles by size and shade lot, over-consumption flagged while the roll is cutProduction control
- 4SewingHourly counts per line and operator, downtime with a reasonShop floor apps
- 5Embroidery and washingJob work challan out, return in, short return flaggedSubcontracting control
- 6Finishing and packingFinal checking, packing against the buyer's ratio, dispatchQuality control
Built for garment factories
- Hourly counts per lineSewing operators log bundle completions on their phones. The line's count, target and efficiency are on the production head's phone.
- Shade lot kept separateRolls are tagged with the shade lot at cutting, and bundles carry it, so mixing is caught before sewing.
- Labour cost per styleOperator output per operation with a name on it gives piece-rate wages and true labour cost per order.
Customer results
VK Garments, Gudiyatham
Hourly counts per line. Zero missed buyer deadlines since go-live.
- HourlySewing line count, per line
- ZeroMissed buyer deadlines since go-live
- 18 daysFirst line live
Questions from garment factories
What is textile manufacturing ERP?
Textile manufacturing ERP plans and tracks a garment or textile factory's production by style, size and colour. It covers fabric by roll and shade lot, cut plans and bundles, line output on the sewing floor, job work such as embroidery and washing, and packing against the buyer's ratio. Three garment factories in Tamil Nadu run their floors on FleekERP today.
Do operators log per bundle or per piece?
Per bundle, against the operation. The bundle carries its size, colour and shade lot.
Can it handle piece-rate wages?
Yes. Output per operator per operation, times the piece rate. King Garments ended wage disputes this way.
How does FleekERP track bundles from cutting to packing?
Bundles are made at cutting by size and shade lot. Sewing operators log bundle completions hourly per line, embroidery and washing go out to job workers on a challan with short returns flagged, and packing is checked against the buyer's size and colour ratio.
How does it control fabric consumption per style?
Rolls are issued by shade lot to the cut plan and consumption is tracked against plan per style, with over-consumption flagged while the roll is being cut. VSTAN Industries sees it the same day instead of at month-end reconciliation.
Next step
See your order to dispatch flow on FleekERP
Start with the problem you know best: line output is known at day end. We set up your stages before the call, so the demo runs on your floor.