Manufacturing ERP ROI calculator: Where does the money come back?
Software is a cost until it pays for itself. This estimate uses your own figures, and every assumption is a slider you control.
Your plant
India · INRRoughly what you bill in a year.
Your current scrap plus rework rate.
Valued at material cost, so work in progress counts at the material inside it.
Operators, supervisors and QC. Each is one Employee login.
Owner, production head, planning, stores, accounts.
Assumptions you control
These defaults are modest. Move them to what you believe for your plant.
Estimated, from your figures
₹40.3 lakh
kept every year, before FleekERP's cost
On ₹20 cr of sales you put about ₹55.0 lakh of material into rejects and rework each year, and hold ₹2.75 cr of stock. Preventing 30% of that scrap, holding 15% less stock and recovering 5% of idle labour is worth ₹40.3 lakh a year.
MaterialStockLabour
- Less material in the bin
- ₹16.5 lakh
- ₹55.0 lakh rejected today, 30% of it prevented
- Less cash locked in stock
- ₹5.8 lakh
- ₹2.75 cr of stock, 15% less held, at 14% a year
- Less paid for idle time
- ₹18.0 lakh
- ₹3.60 cr of labour a year, 5% recovered
- FleekERP, year one
- − ₹3.3 lakh
- ₹2.3 lakh subscription, annual term, plus ₹99,000 implementation
Net, year one
+ ₹37.0 lakh
Pays for itself in
1 mo
An estimate from the figures and assumptions above, not a promise. Your result depends on your product mix and how the floor adopts the apps. Bring your real numbers to the demo and we build the case with you.
Build this with your real numbersWhere the return comes from
These are line items you already track every month. A live floor makes them visible early enough to act on.
- 01Less material in the binEvery rejected batch already cost material, labour and machine time. Today you find out at final inspection. With inspection at the operation, a bad batch is held after one sample, not a thousand pieces.
- 02Less cash locked in stockWhen nobody trusts the stock figure, everyone over-orders just in case. With issue and consumption by lot against the order, the figure is trusted, and the plant holds less.
- 03More output, same floorIdle time between operations and last-minute overtime are invisible on paper. With counts and downtime logged at the station, the supervisor sees a slow station within the hour.
Questions about the ROI estimate
How does the ROI calculator estimate the return?
It adds three savings from your own figures: the value of rejected material, times the cut in rejections you set; the stock freed by trusted figures, times your cost of money; and the output gained from labour you already pay for. From that it takes the first-year cost of FleekERP, meaning the subscription for your logins plus the one-time implementation, and shows the payback in months.
What assumptions does it start from?
Deliberately modest ones: 30 percent fewer rejections, 15 percent less stock, a few percent more output from the same labour, and a typical borrowing rate for your currency as the cost of money. Every one is a slider, so replace each with your own number.
What if we do contract work and the buyer supplies the material?
Switch off "We buy our own materials". Material and stock savings then drop out, because they are not your money, rework is valued at the labour it wastes, and on the Myanmar page late-shipment costs such as air freight and buyer penalties become a lever.
Is the result a guarantee?
No. It is an estimate built from the figures you enter. On the demo call Nexfloe builds the case from your real rejection rate, stock and output, the kind you can take to your board.
Next step
Want this built on your real figures?
Share your rejection rate, stock and output. We put a grounded case in front of you on the demo call, the kind you can take to the board.