Plastics & Injection Molding ERP Know what every machine produced, every shift.
Plan moulds, machines and resin lots together, with output against cycle time and a reason for every stop.
- Output vs cycle time
- Resin lot to part
- Changeovers on the plan
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What slows moulding plants down
- Slow machines go unnoticedWithout counts against cycle time and cavities, a machine running below its rate looks the same as one that's on target.
- Resin can't be traced to partsWhen a customer complains about a part, there's no quick way to find the resin and masterbatch lots behind it.
- Mould changes eat the shiftChangeovers aren't on the plan, so they overrun and push every job after them without anyone seeing why.
How it works
How moulding plants run on FleekERP
Machines that run around the clock, output that depends on cycle time and cavities, resin lots that must trace to the part, and mould changes that eat the shift. FleekERP records counts per machine and shift, links resin lots to finished lots and puts the changeover on the plan as an operation with its own time.
- Mould
- Machine
- Resin
- Batch
- Production
- Rejection
- Downtime
- Dispatch
- 1OrderPart, quantity, delivery, mould and machine assignedProduction control
- 2PlanningJobs on machines by the hour, changeover as an operation, load per machineProduction planning
- 3Resin and masterbatchReceived by lot, issued to the job, consumption against the BOMInventory and traceability
- 4MouldingCounts per machine and shift, downtime with a reason, scrap by causeShop floor apps
- 5InspectionFirst-off approval, in-process checks, batch holdQuality control
- 6Secondary and dispatchPrinting, plating or assembly in-house or at vendors, pick by lotSubcontracting control
Built for moulding plants
- Cycle and cavity countsA target rate from cycle time and cavities. Logged counts against it show the machine that is running slow.
- Resin lot genealogyResin and masterbatch lots issued to the job link to the finished lots it produces.
- Changeover on the planA mould change is an operation with a time. It appears on the board, and its actual duration is logged as downtime with a reason.
None of our live customers are moulding plants yet. See the factories that are, and what they report.
Questions from moulding plants
What is plastics manufacturing ERP?
It runs an injection moulding or plastics plant, where output depends on the mould, the machine, cycle time and cavities, and every part should trace back to its resin lot. It plans jobs on machines with mold changes as planned time, issues resin and masterbatch by lot, and records counts, rejection and downtime per machine and shift.
Can the count come from the machine counter?
Operators log the counter reading at the station today. Machine data straight from the equipment is on the roadmap.
Do you track regrind?
Regrind is an item with its own lot. It is issued to a job like any material and shows in the BOM consumption.
How do we see which moulding machine is running slow?
Each job has a target rate from cycle time and cavities. Counts logged per machine and shift against that rate show the slow machine, with downtime recorded against a reason and scrap by cause.
How are mould changeovers planned?
A mould change is an operation with its own time on the planning board, so it takes capacity like any job. The time each change really took is recorded against it, which shows how long changeovers actually run.
Next step
See your mould to dispatch flow on FleekERP
Start with the problem you know best: slow machines go unnoticed. We set up your stages before the call, so the demo runs on your floor.