Plastics & Molding

Injection Molding ERP for Machine Scheduling, Cycle and Material Control

Schedule by machine and mold, track cavity-wise rejection and resin consumption, and monitor OEE and cycle time in real time. Built for injection molding and plastics manufacturers.

  • Machine & mold scheduling
  • Cavity-wise rejection tracking
  • Resin & regrind reconciliation
  • Machine OEE & cycle time
  • Dimensional QC per cavity
  • On-time dispatch
Cavity-levelRejection tracking
not just batch-level
Per shiftResin reconciliation
regrind ratio & shot weight
LiveMachine OEE & cycle time
per machine and mold
MACHINE M-04 · LIVE
Mold PP-2A · 8 cavity
Cycle Time
28.4s
Spec: 30s ✓
OEE
81.2%
Rejection by Cavity
2.1%
1.8%
2.4%
1.9%
2%
8.4%
2.2%
1.7%
⚠ Cavity 6 at 8.4%, inspect gate

Production flow

1
Mold schedule
2
Resin issue
3
Injection molding
4
QC & pack
Common challenges
1

Machine and mold availability drives scheduling, and operator count is secondary

2

Resin consumption varies with regrind ratio and shot weight per run

3

Dimensional QC against tight tolerances must be done per cavity, not per batch

How Fleek addresses them
Production Planning

Machine-wise scheduling with mold and cavity assignment

Inventory & BOM

Resin consumption tracking with regrind ratio and shot weight

Quality Control

Dimensional IPQC with tolerance-based pass/fail per cavity

BI Dashboards

Machine OEE, cycle time trends, and rejection by mold

Built for every decision-maker

What each role gets out of Fleek

From the floor to the boardroom, everyone sees the part of the factory they own.

Production Manager

  • Machine schedule and live status
  • Downtime tracked with reasons
  • Operator output and accountability

Quality Manager

  • Cavity-wise rejection tracking
  • Tolerance and dimensional records
  • Root cause on rejects

Plant Head

  • OEE by machine and mold
  • Cycle-time trends
  • On-time delivery performance

Managing Director

  • Resin and material cost control
  • Lower rejection cost
  • Better machine ROI
Fleek capabilities for plastics manufacturers
Maximise machine use with mold and cavity-based scheduling
Cut rejection by tracking quality cavity-wise, not just batch-wise
Control material cost with resin, regrind and shot-weight reconciliation
Raise OEE with live machine and cycle-time monitoring
Hold tolerances with dimensional QC per cavity
Capture downtime with reasons on every machine
Give operators shot-count and reject logging on mobile
Deliver on time with dispatch tracking against orders
Find the worst molds and machines with rejection analytics

Why Plastics manufacturers choose Fleek ERP

Machine & mold scheduling
Cavity-wise rejection tracking
Resin & regrind reconciliation
Machine OEE & cycle time
Dimensional QC per cavity
Operator mobile app
On-time dispatch
Quick implementation for molding plants

See how Fleek fits Plastics production. We demo against your actual flow, not a generic factory.

Book Demo