Automotive components
Production and quality software for automotive component makers
Customer schedules that change weekly, in-process dimensional checks the customer's auditor will ask for, and lot genealogy per part number. FleekERP turns the schedule into work orders, records the checks at the operation and links every finished lot to the material lots and operators behind it.
Book a demoBook a demo for your plant
45 minutes, run on your own stages and quality checks.
What slows automotive component makers down
- The schedule changes every weekCustomer schedules move and the floor keeps working to last week's plan until someone re-does it by hand.
- Audit records live on paperDimensional checks are written on sheets. When the customer's auditor asks for them, someone spends a day finding them.
- Rejections have no causeYou know how many parts were rejected, but not at which operation or why, so the same problem comes back.
How it works
How your floor runs on FleekERP
- 1Customer scheduleSchedule lines become sales orders and work orders by part and weekProduction planning
- 2MaterialSteel, castings and bought-out parts by supplier lot, incoming inspectionInventory and traceability
- 3Machining and assemblyCounts, scrap and downtime per station, first-off and in-process checksShop floor apps
- 4Plating and heat treatmentVendor operation on the routing, challan and returnSubcontracting control
- 5Final inspectionSample plan, measured values, batch hold, dispositionQuality control
- 6DispatchPick by lot against the schedule, delivery note, invoice to TallyCost per order
Built for automotive component makers
- In-process dimensional checksCharacteristics with nominal and tolerance on the operation. Measured values recorded by QC with the batch and operator attached.
- Lot genealogy per partOne search on a finished lot returns the supplier lots, the operations, the operators and the inspections inside it.
- Rejection by operation and causeThe problem operation is named, by shift, so the corrective action has something to act on.
Proof from other floors
Measured on real floors
None of our live customers are automotive component makers yet. These factories are, and the same screens run your stages.
- Challenge
- OEM audit trails assembled from Excel, days per request
- Modules
- Production control, Traceability, Quality control
- Result
- Full lot trace in under 3 minutes. Excel traceability sheets gone.
- Challenge
- Planning took a full day; material over-consumption found after cutting
- Modules
- Production planning, Stock and BOM, Operator app
- Result
- Planning time down 60%. Over-consumption flagged while the roll is cut.
- Challenge
- Labour cost per order unknown; wages reconciled from bundle cards days later
- Modules
- Operator app, Production control, Cost per order
- Result
- Labour cost per order visible. Paper registers gone.
Cost and time
What it costs and how long it takes
- ₹199per employee login a month₹999 per user login, annual termSee pricing →
- ₹99,000one-time setup, up to 100 loginsSetup and training at the stationHow setup works →
- 18 daysto your first production line liveOn scope agreed before you startWhat's included →
Questions from automotive component makers
Can we load a customer schedule instead of typing orders?
Schedules import from a standard file. Each line becomes a sales order and its work orders, and a revised schedule updates the open ones.
Do you support PPAP or control plan documents?
Inspection plans hold the characteristics from your control plan. The recorded values export in a standard format. Document templates are quoted as custom reports.
Next step
See FleekERP on your own production flow
Bring your routings and quality checks. We set them up before the call, so the demo shows your own stages.