Plastics and moulding
Production software for plastic moulding plants
Machines that run around the clock, output that depends on cycle time and cavities, resin lots that must trace to the part, and mould changes that eat the shift. FleekERP records counts per machine and shift, links resin lots to finished lots and puts the changeover on the plan as an operation with its own time.
Book a demoBook a demo for your plant
45 minutes, run on your own stages and quality checks.
What slows moulding plants down
- Slow machines go unnoticedWithout counts against cycle time and cavities, a machine running below its rate looks the same as one that's on target.
- Resin can't be traced to partsWhen a customer complains about a part, there's no quick way to find the resin and masterbatch lots behind it.
- Mould changes eat the shiftChangeovers aren't on the plan, so they overrun and push every job after them without anyone seeing why.
How it works
How your floor runs on FleekERP
- 1OrderPart, quantity, delivery, mould and machine assignedProduction control
- 2PlanningJobs on machines by the hour, changeover as an operation, load per machineProduction planning
- 3Resin and masterbatchReceived by lot, issued to the job, consumption against the BOMInventory and traceability
- 4MouldingCounts per machine and shift, downtime with a reason, scrap by causeShop floor apps
- 5InspectionFirst-off approval, in-process checks, batch holdQuality control
- 6Secondary and dispatchPrinting, plating or assembly in-house or at vendors, pick by lotSubcontracting control
Built for moulding plants
- Cycle and cavity countsA target rate from cycle time and cavities. Logged counts against it show the machine that is running slow.
- Resin lot genealogyResin and masterbatch lots issued to the job link to the finished lots it produces.
- Changeover on the planA mould change is an operation with a time. It appears on the board, and its actual duration is logged as downtime with a reason.
Proof from other floors
Measured on real floors
None of our live customers are moulding plants yet. These factories are, and the same screens run your stages.
- Challenge
- OEM audit trails assembled from Excel, days per request
- Modules
- Production control, Traceability, Quality control
- Result
- Full lot trace in under 3 minutes. Excel traceability sheets gone.
- Challenge
- Planning took a full day; material over-consumption found after cutting
- Modules
- Production planning, Stock and BOM, Operator app
- Result
- Planning time down 60%. Over-consumption flagged while the roll is cut.
- Challenge
- Labour cost per order unknown; wages reconciled from bundle cards days later
- Modules
- Operator app, Production control, Cost per order
- Result
- Labour cost per order visible. Paper registers gone.
Cost and time
What it costs and how long it takes
- ₹199per employee login a month₹999 per user login, annual termSee pricing →
- ₹99,000one-time setup, up to 100 loginsSetup and training at the stationHow setup works →
- 18 daysto your first production line liveOn scope agreed before you startWhat's included →
Questions from moulding plants
Can the count come from the machine counter?
Operators log the counter reading at the station today. Machine data straight from the equipment is on the roadmap.
Do you track regrind?
Regrind is an item with its own lot. It is issued to a job like any material and shows in the BOM consumption.
Next step
See FleekERP on your own production flow
Bring your routings and quality checks. We set them up before the call, so the demo shows your own stages.