Metal processing
Yield and heat number tracking for metal processors
Coil, plate and bar received against a heat number, output that always weighs less than the input, and a yield figure nobody sees until month end. FleekERP records the input lot on every batch, the output lots it produced and the scrap in between, so yield is a number you read per batch rather than a figure you reconcile at month end.
Book a demoBook a demo for your plant
45 minutes, run on your own stages and quality checks.
What slows metal processors down
- Yield is seen at month endInput and output weights are reconciled once a month, so a batch that lost too much is found weeks later.
- Heat numbers get lost on the floorThe heat number is on the receipt, but it doesn't follow the material through each batch to the dispatch.
- Scrap has no reasonScrap is weighed as a total. Nobody knows which process, machine or shift produced most of it.
How it works
How your floor runs on FleekERP
- 1OrderSales order with grade, size, quantity and delivery dateProduction control
- 2Material inCoil, plate and bar received by lot with the heat number and test certificateInventory and traceability
- 3Cutting and slittingInput lot issued to the batch, output lots and offcuts recorded against itProduction planning
- 4ProcessingCounts, downtime and machine parameters at the operationShop floor apps
- 5Yield and scrapIssued weight against produced weight, scrap by reasonManufacturing intelligence
- 6Inspection and dispatchCertificate values carried to the delivery noteQuality control
Built for metal processors
- Heat number end to endThe heat number on the incoming lot stays on every output lot cut from it, and appears on the delivery note.
- Input-to-output yield per batchIssued weight against produced weight and scrap weight. Yield is per batch, not a monthly average.
- Scrap with a reasonOffcut, rejection and setting loss are recorded as separate reasons, so the recurring one is visible.
Proof from other floors
Measured on real floors
None of our live customers are metal processors yet. These factories are, and the same screens run your stages.
- Challenge
- OEM audit trails assembled from Excel, days per request
- Modules
- Production control, Traceability, Quality control
- Result
- Full lot trace in under 3 minutes. Excel traceability sheets gone.
- Challenge
- Planning took a full day; material over-consumption found after cutting
- Modules
- Production planning, Stock and BOM, Operator app
- Result
- Planning time down 60%. Over-consumption flagged while the roll is cut.
- Challenge
- Labour cost per order unknown; wages reconciled from bundle cards days later
- Modules
- Operator app, Production control, Cost per order
- Result
- Labour cost per order visible. Paper registers gone.
Cost and time
What it costs and how long it takes
- ₹199per employee login a month₹999 per user login, annual termSee pricing →
- ₹99,000one-time setup, up to 100 loginsSetup and training at the stationHow setup works →
- 18 daysto your first production line liveOn scope agreed before you startWhat's included →
Questions from metal processors
We sell by weight but plan in pieces. Does that work?
Yes. An item carries both units and the conversion sits on the item, so orders, issues and dispatch can each use the one that suits them.
Can we hold test certificate values against the lot?
Certificate values are recorded as characteristics on the incoming lot and travel forward to the output lots and the delivery note.
Next step
See FleekERP on your own production flow
Bring your routings and quality checks. We set them up before the call, so the demo shows your own stages.