Manufacturing intelligence

Read the plant from its own data

Plan attainment, rejection and downtime by work centre, shift and product, computed from what the floor recorded. Cost per order from material by lot, subcontracting by challan and labour by operation count. The invoice goes to Tally or Zoho. Nothing is typed into a spreadsheet to make a report.

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Cost per order

Margin from the floor's own counts

Each sales order shows material consumed by lot at its purchase cost, subcontracting by challan at the vendor rate, labour from operation counts and operator rates, and downtime and overtime as expenses. Against the invoice, that is the margin on the order, closed when it ships.

app.fleekerp.com · Cost per order

SO-2214 · Gearbox GB-12 · 640 unitsMargin 11.8%

Material, consumed by lotStock₹2,14,600

Plating, subcontracted, less 20 shortSubcontracting₹38,400

Labour, from operation countsFloor₹61,200

Downtime and overtimeExpenses₹24,500

Invoice from dispatchSynced to accounts₹3,84,000

Material at the lot's costConsumption reads the lots actually issued, so a price change on a later purchase does not move an earlier order's cost.
Labour from counts, not estimatesOperation counts and time at the station give labour hours per order. King Garments sees labour cost per style this way.
Subcontracting by challanVendor cost per operation, including the short return, is on the order it belongs to.
Invoice to the booksDispatch creates the invoice from the pick. It syncs to Tally or Zoho. Your accountant keeps the accounts package.

What gets recorded

What the reports read

Event	Who	What is captured	Where it shows up
Count	Operator	Quantity per operation per hour	Plan attainment by work centre and shift
Downtime	Operator or supervisor	Duration and reason	Downtime by cause, availability
Scrap and inspection	Operator, QC	Quantity, reason, operation	First-pass yield, rejection by operation
Material consumption	System, from BOM	Lot, quantity, cost	Material cost per order
Subcontract return	Stores	Quantity, vendor rate	Subcontracting cost per order
Dispatch	Stores	Delivery note, invoice	Order closed, margin

What management sees

Plan attainment, rejection and downtime, by shift

The report set is built from the same events the dashboard shows live. Plan attainment by work centre and shift. Rejection by operation and cause. Downtime by cause and station. Output per operator. Each report opens to the work orders behind the number.

See production control

app.fleekerp.com · Reports · Plan attainment by shift · week 37

ShiftPlan attainmentRejectionDowntime

Shift A91%2.1%6%

Shift B84%3.4%11%

Shift C78%4.8%17%

Shift C: downtime at Assembly 2, torque tool, 4 of 5 days. Open work orders

Questions about reports and cost

Do we need to enter rates for cost per order?

A purchase cost on receipts, a vendor rate on subcontract operations and a labour rate per work centre or operator. Material cost then follows the lot, labour follows the counts.

Can we export reports?

Every report exports in a standard format. The management app shows the live dashboard and the daily reports on the phone.

Is there OEE?

Availability, performance and quality are computed per work centre and shift from logged downtime, counts against rate and first-pass yield. There are no machine sensors involved. Machine data is on the roadmap.

Which accounting packages sync?

Tally and Zoho today, for purchases, sales, invoices and stock values. Other systems through the API.

Also on the platform

Every capability reads the same record

MESProduction controlSee every work order moveWork orders, operations, quantities and progress in real time, with the reason a work centre is behind.Explore MESShop floor appsRecord work where it happensOperator, supervisor and QC apps on Android. Counts, scrap, downtime and inspections logged at the station.Explore ERPProduction planningPlan against real capacityWork orders on work centres by the hour, against declared capacity and material readiness.Explore ERPInventory and traceabilityKnow every lot, and where it wentMaterial issued and consumed by lot against the work order. Any lot traces forward to orders and shipments.Explore MESQuality controlCatch defects at the operationInspection plans on the operation, measured values, dispositions and rework with the operator and batch attached.Explore

Next step

See cost per order on one of your orders

Bring a recent order with its material, job work and invoice. We show where the margin went on the call.

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